Tom,
The theme you create will be saved to My Shozam Themes with a folder name identical to the name you used for the theme.
Any images, settings, etc. will be in that folder.
However you get it to him, just make sure it is saved to My Shozam Themes on his computer.
Cowboy
If it ain't broke... fix it until it is!
My Galleries: http://ohiowebs.net/cowboy/
"We're all spending too much time and energy trying to be politically correct about everything." - Clint Eastwood